Cosmetic lines
Anti-Ageing for your production by ROBOT FOOD TECH
Technical specification
- All functions servo-controlled
- Format plates in quick changeover version
- Automatic height adjustment via recipe selection
Output
| 1 lane | up to 65 jars/minute |
| 2 lanes | up to 130 jars/minute |
| Single or double cycle |
Packaging
- Plastic jars
- Glass jars
- Tin boxes
- Dispensers
Closure types
- Heat-sealing of foil/film lids, pre-cut or from rollstock
- Crimping of foil lids, especially for tin boxes
- Protective covers
- Slip-on caps
- Screw caps
- Dosing pistons for dispensers
- Bottom caps for dispensers
Advantages of our cosmetic lines:
- Individual adaptability by modular design, various equipment options, a wide range of services and retrofitability
- Highest flexibility by modern servo technologies, a wide dosing range and quick format changeover
- Highest output by modern technology, a high degree of automation and operator-friendly handling
- Excellent availability by high quality, longevity, process control and remote servicing
- Highest hygienic demands are met by smooth surfaces, CIP / SIP capability as well as easy-to-clean components based on our experiences in the food industry.
Equipment
The standard version of our cosmetic lines is equipped with:
- Carrier plate transport
- Jar supply via rotation table
- RCF filling station
- Heat-sealing station for pre-cut foils
- Screwing station with servo-controlled vacuum heads
- Outfeed conveyor
In addition, we offer various equipment options which are described in the following.
Jar supply
- Jar supply via rotation table or external supply system
- Acoustic and visual alarm, when recharging is necessary
Dust and particle suction
The dust and particle exhaustion system removes contaminations and foreign matters from the containers in order to avoid any contamination of the product.
Filling system
- Up to 4 servo-controlled axes (piston actuation for product suction and ejection, rotation of the valve, lifting and lowering of the jar, actuation of the jar rotation device)
- Highest filling accuracy for small as well as large filling weights
- Optimum filling pattern by servo-controlled lifting and lowering of the jar and by jar rotation device (optional equipment)
- Ideal product cut-off and minimum nose formation by variable filling parameters as well as programmable suck back function and lowering of the jar
- Entirely heatable filling group, e.g. for wax filling
- Quick changeover system for product changes without emptying the hopper. Exchange of filling group by trolley
- Manual or automatic CIP/SIP cleaning
Jar rotation device
- Prevents air entrapment, e.g. for shoulder jars
- Parallel processes of jar rotation, jar lowering and ejection of the product
- Ideal adaptation thanks to servo technology
Heat-sealing station for pre-cut foil/film lids
- Application of pre-cut foil/film lids from a magazine
- Servo-controlled foil/film lid applicator with jar centering device, ensures an exactly centered application of the lids on the jars
- Foil lid applicator can also be used for protective covers
- Pre-sealer prevents the foil/film lid from shifting during transport
Sealing station with film blanking press for foils/films from rollstock
- Foil/film unwinding and residue rewinding system
- Reduction of cutting residues through individual actuation of the unwinding/rewinding roll (in multi-lane design)
Quick changeover system for blanking presses
- High quality blanking unit with user-friendly quick changeover system
Optional equipment for the heat-sealing station
- Heat-sealing of plastic jars with jar centering device
- Special multistage heat-sealing procedure for glass jars to optimally equalize unevenesses of the sealing rim
- Crimping station
- Heat-sealing parameters (temperature, sealing time and pressure) are individually adjustable
Screw cap closure
- Screw cap supply via unscrambling system or storage table
- Servo-controlled screwing head, torque-controlled with forward/backward rotation in multi-axial design
- Final screwing head
Optional equipment for the screwing station
- Gripper tool for the exact reception and positioning of the screw caps, simply retrofittable to vacuum screwing head system
- Especially for susceptible screw caps
Discharge of filled and closed jars
- Control station for screwed caps
- Ejector for not properly screwed caps
- Outfeed conveyor straight on or to the right or left side
Do you have any queries regarding our machines? We will be pleased to help you planning and implementing a solution for your specific application. Contact us via: